{"id":945,"date":"2020-05-18T23:16:18","date_gmt":"2020-05-18T21:16:18","guid":{"rendered":"http:\/\/dev.schatex.com\/en\/?page_id=945"},"modified":"2021-07-28T23:52:12","modified_gmt":"2021-07-28T21:52:12","slug":"production","status":"publish","type":"page","link":"https:\/\/schatex.com\/en\/company\/production\/","title":{"rendered":"Production"},"content":{"rendered":"\n
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How are carpet tiles made?<\/h1>\n Here you can find out how a carpet tile is made!<\/span>\n <\/div>\n
Learn more <\/br> ▼ <\/a><\/div>\n<\/div>\n\n\n\n
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This is how carpet tiles are made<\/h3>\n\t\t\t

\n\t\t\t\tThe production process for carpet tiles is complex and includes more steps than the production of classic carpet by the meter.\n\n\t\t\t\tAn excellent coordination of the raw materials and the production steps<\/span> on each individual product type is necessary in order to achieve a high quality of the carpet tile produced in the end.\n\t\t\t<\/p>\n\t\t<\/div>\n\t<\/div>\n\t

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The choice of upper material determines the production process<\/h2>\n\t\t\t

\n\t\t\t\tThe final design of the carpet tiles is already determined with the first production step: The choice of the upper material<\/span> in the form of textile roll goods (velor, loop, hair tile, …) determines which material composition and quantities are required to build up and stabilize the back equipment. Finally, the machinery and the other production steps are adapted to this.\n\t\t\t\t

\n\t\t\t\tThe textile upper material used as the base material is identical to that of a classic carpet on the roll<\/span> and is usually a little over 2 m wide, so that through the end appropriate cuts can always be made for carpet tiles in formats of 50 x 50 cm, 100 x 100 cm or 100 x 200 cm.\n\t\t\t<\/p>\n\t\t<\/div>\n\t<\/div>\n\t

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\u201e Not every carpet tile is produced in the same way: The upper material determines which requirements the backing must meet. \u201d\n\t\t\t\tSebastian Blomberg<\/span>\n\t\t\t\tProduct Manager<\/span>\n\t\t\t<\/h3>\n\t\t<\/div>\n\t<\/div>\n\t
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The “wedding”: fusion of upper material and back<\/h2>\n\t\t\t

\n\t\t\t\tBecause of their high dead weight and good dimensional stability, high-quality carpet tiles have “self-laying” properties<\/span> (more on the subject on the “Installation” page), and they are also robust against cold and exposure to heat.\n\t\t\t\t

\n\t\t\t\tIn order to achieve these quality features, a multi-layered backing is required: First, the raw material is “bathed” with the underside in liquid bitumen using a roller system. A first fine bitumen layer<\/span> is evenly applied to the material, which creates the first firmness of the later carpet tile after the bitumen has dried out.\n\t\t\t<\/p>\t\n\t\t<\/div>\n\t\t

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Stability through melted fiberglass fabric<\/h2>\n\t\t\t

\n\t\t\t\tIn the next step, a fiberglass cover<\/span> is placed loosely on the bitumen layer, which, supplemented by a second bitumen application in a second bath, completes the technically necessary structure of the back construction. As part of the final production process, a cover fleece is laminated on for finishing 2 to 3 seconds after the liquid bitumen has been applied, on which batch numbers and arrows are printed to indicate the laying direction.\n\t\t\t\t

\n\t\t\t\tThe back consists of two layers of bitumen<\/span> with a fiberglass cover fused in between and a fleece cover. The exact amounts of material must be individually adapted to each collection and the tile format to be produced. This is the only way that carpet tiles end up with their unique properties<\/span>, which distinguish them from traditional carpeting by the roll.\n\t\t\t<\/p>\n\t\t<\/div>\n\t\t

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Cutting and formatting – finishing<\/h2>\n\t\t\t

\n\t\t\t\tIn the further course of production, the cutting of the “roll goods”<\/span> into the desired formats – usually 50 x 50 cm. The material runs through a section in which the rapidly rotating knife cuts the web material from below into the desired sizes. The dimensional accuracy<\/span> is precisely controlled by laser technology. The then finished \u201ctextile modules\u201d are only packed into the boxes and labelled with the help of robots.\n\t\t\t\t

\n\t\t\t\tIf you have any questions, just give us a call or send us an email. Our competent service team is available to help you.\n\t\t\t<\/p>\n\t\t<\/div>\n\t\t

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\u201d A high-quality selection of materials and a production process that is individually adapted to each product are the secret of perfect quality. \u201d\n\t\t\t\tCharles Rodrigu\u00e8s<\/span>\n\t\t\t\tCEO<\/span>\n\t\t\t<\/h3>\n\t\t<\/div>\n\t<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

How are carpet tiles made? Here you can find out how a carpet tile is made! Learn more ▼ This is how carpet tiles are made The production process for carpet tiles is complex and includes more steps than the production of classic carpet by the meter. An excellent coordination of the raw materials and … Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":787,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"yoast_head":"\nSCHATEX | EN - How are carpet tiles made? | SCHATEX\u00ae - The brand for carpet tiles<\/title>\n<meta name=\"description\" content=\"Manufacture of carpet tiles | SCHATEX\u00ae - The brand for carpet tiles | Find out more now!\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/schatex.com\/en\/company\/production\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"SCHATEX | EN - How are carpet tiles made? | SCHATEX\u00ae - The brand for carpet tiles\" \/>\n<meta property=\"og:description\" content=\"Manufacture of carpet tiles | SCHATEX\u00ae - The brand for carpet tiles | Find out more now!\" \/>\n<meta property=\"og:url\" content=\"https:\/\/schatex.com\/en\/company\/production\/\" \/>\n<meta property=\"og:site_name\" content=\"SCHATEX | EN\" \/>\n<meta property=\"article:modified_time\" content=\"2021-07-28T21:52:12+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/schatex.com\/wp-content\/uploads\/sites\/19\/2020\/05\/Rechtecks.png\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/schatex.com\/en\/company\/production\/\",\"url\":\"https:\/\/schatex.com\/en\/company\/production\/\",\"name\":\"SCHATEX | EN - How are carpet tiles made? 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